Shipping can be one of the most complex and costly aspects of running a Shopify store in Canada. Between calculating live carrier rates, handling regional pricing variations, and managing packaging logistics, merchants often find themselves juggling too many variables, especially when shipping nationwide.
That’s where Canada Post Flat Rate Boxes come in. Designed specifically to simplify domestic shipping, these prepaid boxes offer fixed pricing regardless of the destination within Canada, making them ideal for small to mid-sized merchants looking to streamline their fulfillment process.
In this article, we’ll explore how Shopify merchants can use Canada Post Flat Rate Boxes effectively, covering box sizes, pricing, integration best practices, and automation tools to help you save time and reduce fulfillment headaches.
In This Article
- Canada Post Flat Rate Boxes and Their Benefits
- Canada Post Box Sizes and Pricing
- Best Practices for Shopify Merchants Using Canada Post Boxes
- Tips to Maximize Savings
- Using PluginHive for Canada Post Shipping on Shopify
- Conclusion
- FAQ’s
Canada Post Flat Rate Boxes and Their Benefits
Canada Post Flat Rate Boxes are prepaid shipping boxes designed to simplify domestic parcel delivery within Canada. They allow merchants to ship items anywhere in the country for a fixed price, regardless of the destination or shipping zone, as long as the total weight does not exceed 5 kg.
These boxes are available in four sizes: Extra Small, Small, Medium, and Large, and can be purchased online or at any Canada Post retail outlet. Each box comes with prepaid postage, tracking, and up to $100 in liability coverage.
Key Features
- Fixed Rate Pricing: Flat rate shipping based on box size, not distance or weight (up to 5 kg).
- Domestic Use Only: Valid for shipments within Canada.
- Multiple Sizes: Available in standardized Small, Medium, and Large options to suit various products.
Benefits for Shopify Merchants
- Predictable and Fixed Shipping Costs
Flat rate pricing eliminates the uncertainty of variable shipping costs, making it easier to set consistent shipping rates or offer free shipping on qualifying orders. - Faster and Simpler Fulfillment
Merchants don’t need to calculate real-time shipping rates. Orders can be packed, sealed, and shipped without additional processing steps. - Easy Integration with Shopify Checkout
You can manually configure flat rate options in Shopify’s shipping settings, giving customers clear, upfront shipping choices during checkout. - Free Tracking and Liability Coverage
Each box includes Canada Post tracking and up to $100 in liability coverage, helping ensure shipments are secure and traceable.
Canada Post Box Sizes and Pricing
Canada Post offers four flat-rate box sizes: Extra Small, Small, Medium, and Large, designed to simplify domestic shipping within Canada. Here’s how the different Canada Post flat rate box sizes compare in terms of dimensions, weight limit, and pricing:
| Size | Dimensions (L × W × H) | Max Weight | Price |
|---|---|---|---|
| Extra Small | 24.1 × 16.5 × 8.9 cm | 5 kg | CAD 18.99 |
| Small | 35 × 26 × 5 cm | 5 kg | CAD 21.99 |
| Medium | 39 × 26 × 12 cm | 5 kg | CAD 24.99 |
| Large | 40 × 30 × 19 cm | 5 kg | CAD 32.99 |
Best Practices for Shopify Merchants Using Canada Post Boxes
Using Canada Post flat-rate boxes effectively requires understanding when they offer the most value. Below are some key scenarios where flat rate boxes make sense and when it’s better to choose an alternative.
When to Use Flat Rate Boxes
- Shipping Nationwide: Ideal for orders going across provinces or to remote regions, where variable carrier rates are typically higher.
- Standard Weight Orders (Under 5 kg): Perfect for products that are dense, compact, and under the 5 kg weight limit.
- Predictable Fulfillment Costs: If you want to offer flat or free shipping without being surprised by changing carrier rates.
- Bundles and Multi-Item Orders: Useful when selling product kits or sets that fit securely into one of the box sizes.
When Not to Use Flat Rate Boxes
- Very Lightweight or Local Orders: If you’re shipping locally or the item is extremely light, standard parcel rates may be cheaper than the flat rate.
- Oversized or Heavy Products: If your order exceeds the size or 5 kg limit, flat rate boxes won’t qualify.
- International Shipments: These boxes are not for international shipping; they are for domestic use only; they can’t be used for shipping outside Canada.
- Custom-Branded Packaging Needs: If you’re focused on branded unboxing experiences or unique box shapes, these standard boxes may not align with your packaging goals.
Using flat-rate boxes strategically can help Shopify merchants save on shipping and streamline fulfillment, but only when applied to the right order types.
Tips to Maximize Savings
To make the most of Canada Post flat rate shipping, combine smart packing strategies with a thoughtful Shopify setup. Below are practical ways to save on shipping costs and improve operational efficiency:
- Bundle Products Efficiently
Maximize the internal space of flat rate boxes by grouping complementary items into one shipment. Product bundles are especially cost-effective when individual items are small, but the combined value meets your free shipping threshold.
- Offer Free Shipping Using Flat Rate Boxes
Build shipping costs into product pricing and promote free shipping at checkout using flat-rate boxes. Customers get a better deal, and you gain predictability in fulfillment expenses.
- Keep Sample Boxes at Your Packing Station
Quickly test product fit in real boxes before packing. This saves time during fulfillment and ensures you choose the smallest possible box that meets your needs.
- Pre-pack Common Orders
If you frequently sell standard sets (like 3-item kits), consider pre-packing them in flat-rate boxes in advance. This cuts down fulfillment time and reduces handling errors.
Using PluginHive for Canada Post Shipping on Shopify
If you are shipping your packages through Canada Post, you can use the PH Multi-Carrier Shipping Label app to streamline your fulfillment process on Shopify.
- The app displays live Canada Post shipping rates at checkout, which it pulls directly from the Canada Post API based on the customer’s address, weight, and package dimensions.

- It helps you print shipping labels using the specific Canada Post service you choose for each order.

- It automatically tracks labeled orders as soon as you mark them as fulfilled in Shopify and tracking numbers for those orders are also concurrently reflected in the tracking tab of the app.

Conclusion
Canada Post Flat Rate Boxes offer Shopify merchants a reliable, cost-effective way to simplify domestic shipping. With fixed pricing, built-in order tracking, and multiple-size options, they remove the uncertainty of variable shipping costs and streamline fulfillment for orders under 5 kg.
These boxes are best used for nationwide deliveries, bundled products, and situations where predictable shipping fees enhance customer experience and improve profit margins. However, they’re not ideal for oversized, international, or ultra-lightweight shipments, so knowing when to use them is key.
To further automate your shipping, using an app like the PH Multi Carrier Shipping Label app makes it even easier. It lets you print labels, manage Canada Post services, and streamline everything right inside Shopify.
FAQ’s
- How much do Canada Post flat-rate boxes cost?
Canada Post flat-rate boxes cost between $18.99 and $32.99 CAD, depending on the box size (Extra-Small to Large).
- What size flat-rate boxes does Canada Post offer?
Canada Post offers flat-rate boxes in 4 sizes: Extra Small, Small, Medium, and Large. Large boxes may not be in stock everywhere, but can be requested at the post office.
- Can I automate label printing and tracking with PluginHive?
Yes! PluginHive automates label generation as soon as an order is placed and updates tracking info when you fulfill the order in Shopify, saving you time and reducing manual work.
- When should I use Flat Rate Boxes for my Shopify orders?
Use Flat Rate Boxes for domestic orders under 5 kg, especially when shipping nationwide or bundling products. Skip them for local, oversized, or international shipments.

